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Understanding Customers' Plant Maintenance Practices

  • May 2020
  • Number of views: 312
  • Article rating: No rating
Article

When I started in this industry, I worked at my father's small motor repair shop in a small town north of Toronto. To Gain the Advantage over larger motor shops in the city, we provided exceptional customer service, delivered high-quality repairs and recognized early on that plant maintenance practices were very much reactive. So, we developed a service to offer our clients. 
In its infancy, our services included on-site surge testing during plant shutdowns and off-site motor management in our warehouse. Fast forward to today, and the type of plant maintenance options available to end-users are vast, ever-evolving and more user-friendly.

Motor maintenance trends: 6 factors to evaluate

Recent EASA research studies provide new insights on repair vs. replace to help motors reliably drive machinery, pumps, conveyors, and other vital industrial equipment

  • June 2018
  • Number of views: 1180
  • Article rating: No rating
Trade press article — Plant Engineering

When faced with an ailing or failed motor, plant operators typically consider whether to repair or replace it. According to a 2014 study conducted by Plant Engineering magazine for the Electrical Apparatus and Service Association (EASA), just more than one-half of plants have a policy of automatically replacing failed electric motors below a certain horsepower rating. While that horsepower rating varied depending upon the plant’s installed motor population, the average rating was 30 hp.

While such policies address a portion of the motors used at most plants, they do not cover what occurs with those motors. That question was addressed in a more recent research project commissioned by EASA that focused on the disposition of electric motors considered for repair.

Plant maintenance strategies provide opportunities for EASAns

  • October 2015
  • Number of views: 275
  • Article rating: No rating
Article

How do most plant maintenance personnel characterize their overall maintenance strategy for the electric motors operating in their facility? EASA posed this question in the 2014 end-user customer research project. The most common response (42%) was “reactive maintenance.” Another 30% described their strategy as “preventive maintenance” defined as “performed primarily following a prescribed program.” Another 20% characterized theirs as a “predictive maintenance” strategy that is one “performed pursuant to a monitored/condition-based criterion.” EASAns may assist customers in following any of these strategies. However, some important insights came from a series of follow-up questions that tried to identify future trends in these strategies and any corresponding outsourcing opportunities.  

Getting The Most From Your Electric Motors

Getting The Most From Your Electric Motors - coverThis 40-page booklet provides a great marketing tool for your service center! Use it to provide end users with information that will help them obtain the longest, most efficient and cost-effective operation from general and definite purpose electric motors.

This booklet covers topics such as:

  • Installation, startup and baseline information
  • Operational monitoring and maintenance
  • Motor and baseline installation data
  • How to read a motor nameplate
  • Motor storage recommendations

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EASA Technical Manual

EASA Technical Manual cover

The EASA Technical Manual is the association's definitive and most complete publication. It's available FREE to members in an online format. Members can also download PDFs of the entire manual or individual sections.

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ANSI/EASA AR100-2015

ANSI/EASA AR100-2015 cover

Recommended Practice for the Repair of Rotating Electrical Apparatus
This is a must-have guide to the repair of rotating electrical machines. Its purpose is to establish recommended practices in each step of the rotating electrical apparatus rewinding and rebuilding processes.

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EASA AR200

EASA AR200: Guide for the Repair of Power and Distribution Transformers cover

Guide for the Repair of Power and Distribution Transformers
This document establishes guidelines for each step of the repair of power transformers, describing record keeping, tests, analysis, and general guidelines for the repair of power transformers.

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