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Full Rewind Study Results Now AvailableTests prove proper repair/rewind practices maintain the efficiency/reliability of Premium Efficiency/IE3 motors.
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EASA Resource GuideA handy, downloadable PDF booklet summarizing the products and services available from EASA.
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Precision Coil and Rotor
Ground faults, short circuits and bad connections in interpole coils, series coils and compensating windings cause performance problems in DC machines, including brush sparking, flashover, stalling and catastrophic failure. Shunt coils have many turns of relatively small wire and are usually excited by a DC source independent of the armature. Series, interpole and compensating coils in the armature circuit usually are wound with a few turns of heavy wire as these coils carry armature current.
For accurate test results, make sure windings are clean and dry. Verify connections of low resistance fields by visual inspection. Apply DC voltage to an assembled field frame and perform a thermography scan to detect problems including uneven heating and loose or corroded connections. Verify that the terminal lead markings are correct. Lead marking should conform to the original equipment manufacturer (OEM) nameplate, NEMA MG1 or IEC 60034-8, whichever is applicable.
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This 40-page booklet provides great advice for obtaining the longest, most efficient and cost-effective operation from general and definite purpose electric motors.
This booklet covers topics such as:
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The Effect of Repair/Rewinding on Premium Efficiency/IE3 Motors
Tests prove Premium Efficiency/IE3 Motors can be rewound without degrading efficiency.
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Recommended Practice for the Repair of Rotating Electrical Apparatus
This is a must-have guide to the repair of rotating electrical machines. Its purpose is to establish recommended practices in each step of the rotating electrical apparatus rewinding and rebuilding processes.
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The EASA Technical Manual is the association's definitive and most complete publication. It's available FREE to members in an online format. Members can also download PDFs of the entire manual or individual sections.
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