This video walks through the steps to adjust and set end play on a typical vertical hollow shaft pump motor. Proper end play adjustment is important to keep the lower bearing from supporting the weight of the rotor and to allow for thermal growth within the motor.

The motor in this video has a thrust bearing in the top and a standard ball-type guide bearing in the bottom, which is typical of vertical pump motors. There are other bearing arrangements with somewhat different procedures for setting end play, but here we’ll be working with the most common arrangement and procedure. There are variations of this process, and some vertical pump motor bearing arrangements require special procedures, especially those with springs mounted under a spherical roller thrust bearing.

Topics covered include:

• Tools and supplies needed
• Basic principle of end play adjustment
• How to adjust end play
• How to measure and verify proper end play

This video shows one step in collecting motor winding data: how to measure magnet wire. A service center could use this data to:

• Duplicate an original winding
• Verify that a previous rewind was done correctly
• Serve as a basis for redesigning a winding
• Store recorded data for future reference

Helpful tools

• EASA's magnet wire table can be found in Section 6 of EASA's Technical Manual and can be downloaded for free by EASA members.
  
  DOWNLOAD FREE PDF BUY LAMINATED WIRE TABLE
   
• EASA's polyphase and single phase winding data cards are available for purchase in EASA's online store.
  
  BUY WINDING DATA CARDS

This video shows how to adjust the brush neutral position of a DC machine to prevent sparking at the brushes at full load. An accurate neutral setting promotes good commutation and efficient machine operation. It also minimizes commutator wear while maximizing brush life. For this video, we’re using the AC method of setting brush neutral.

This video explains how to measure the diameter of a bearing journal accurately to within five hundred-thousandths of an inch or one-thousandth of a millimeter. This critical step will determine if the shaft needs any repairs for proper bearing fitment.

Topics covered include:

• Tools and supplies needed
• How to validate micrometer accuracy
• Minimum number of measurement locations
• How to measure a bearing journal

This video explains how to check the ground insulation of an AC motor winding using the insulation resistance (IR) test. The IR test is usually the first electrical test because it indicates if the motor winding can withstand further testing, or the machine can return to service. This video shows:

• How to select the megohmmeter and IR test voltage
• How to connect the megohmmeter to the winding and ground the leads
• How to perform the IR test and for how long
• How to safely discharge the winding
• How to correct the IR test result to the standard temperature of 40°C and determine if it is acceptable