Want to Know More?Tyler Voss Membership & Communications Specialist+1 314 993 2220tvoss@easa.com
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Chase Fell Jay Industrial Repair Docena, Alabama
Brazing is the most common joining process used in electric motor and generator connections for AC machines. Whether reconnecting stator coils, joining rotor conductors, or repairing hydro generator windings, a properly executed braze will provide excellent electrical integrity and mechanical strength. Brazing is the process of joining two or more metals by melting a filler metal that flows into the joint by means of capillary action. The braze filler metal has a lower melting point than the adjoining metal. Brazing does not melt the work piece. Soldering is similar to brazing, but with soldering, the melting point is much lower than with brazing materials. And the soldered joint is mechanically not as strong as it is with braze.
Many brazing failures can be traced to a short list of preventable mistakes. Poor cleaning, improper heating, excessive joint gaps and incorrect use of flux are among the most common causes of weak or unreliable braze connections.
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This 40-page booklet provides great advice for obtaining the longest, most efficient and cost-effective operation from general and definite purpose electric motors.
This booklet covers topics such as:
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The Effect of Repair/Rewinding on Premium Efficiency/IE3 Motors Tests prove Premium Efficiency/IE3 Motors can be rewound without degrading efficiency.
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Recommended Practice for the Repair of Rotating Electrical Apparatus This is a must-have guide to the repair of rotating electrical machines. Its purpose is to establish recommended practices in each step of the rotating electrical apparatus rewinding and rebuilding processes.
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Revised October 2025 The EASA Technical Manual is the association's definitive and most complete publication. It's available FREE to members in an online format. Members can also download PDFs of the entire manual or individual sections.
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