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Two variations of form-wound coils

  • July 2001
  • Number of views: 1347
  • Article rating: 4.0

Cyndi Nyberg
Former EASA Technical Support Specialist

It is very important to take accurate data when you rewind a form-wound motor or generator, especially if the coils will be made by an outside coil manufacturer. There are a couple of variations to the standard coil design that is not common, but that you may come across from time to time.

Brick-type design
A brick-type winding uses two different sizes of wire arranged as shown in Figure 1. Rather than use one large rectangular wire for each turn, this example uses four smaller wires. When more than one conductor is used, each individual conductor must be insulated. However, it is not necessary to insulate every wire to achieve the required separation.

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