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Chuck Yung EASA Technical Support Specialist
When an armature is rewound, there is always a slim chance that it may be connected incorrectly. If two coil leads are switched, or if the error results in an armature where each coil closes on itself, normal tests will detect the problem. The trouble arises when the misconnection results in a uniform winding. When that happens, the result may be—in effect—an accidental redesign for a different voltage.
The number of parallel circuits in an armature winding can be changed simply by shifting the top lead position. As with a 3-phase winding, doubling the circuits halves the design voltage. If a wave-wound armature is rewound with the same data but connected lap simplex, or if a lap simplex armature is connected lap duplex, the circuits have been doubled. The same is true of a wave simplex armature reconnected wave duplex.
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This 40-page booklet provides great advice for obtaining the longest, most efficient and cost-effective operation from general and definite purpose electric motors.
This booklet covers topics such as:
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The Effect of Repair/Rewinding on Premium Efficiency/IE3 Motors Tests prove Premium Efficiency/IE3 Motors can be rewound without degrading efficiency.
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Recommended Practice for the Repair of Rotating Electrical Apparatus This is a must-have guide to the repair of rotating electrical machines. Its purpose is to establish recommended practices in each step of the rotating electrical apparatus rewinding and rebuilding processes.
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Revised May 2024 The EASA Technical Manual is the association's definitive and most complete publication. It's available FREE to members in an online format. Members can also download PDFs of the entire manual or individual sections.
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