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Cyndi Nyberg Former EASA Technical Support Specialist
The surge test is used to detect winding faults in AC and DC windings. If there is a turn-to-turn short, the surge test will show that. The surge test is an important step in the initial inspection of a machine, as well as a final test to ensure a proper rewind.
For this article, we will only focus on three-phase windings. The surge test is typically run by applying a high voltage across each of two phases of a three-phase motor. The decaying resonance patterns of the two phases are superimposed upon one another on an oscilloscope. If the two phases are identical, as they should be, then the patterns will be identical. A perfect match will yield only one apparent pattern (Figure 1a) while a variance or difference, as shown in Figure 1b, represents an apparent problem. Testing continues until all phases have been compared to one another – 1 to 2, 2 to 3 and 3 to 1.
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This 40-page booklet provides great advice for obtaining the longest, most efficient and cost-effective operation from general and definite purpose electric motors.
This booklet covers topics such as:
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The Effect of Repair/Rewinding on Premium Efficiency/IE3 Motors Tests prove Premium Efficiency/IE3 Motors can be rewound without degrading efficiency.
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Recommended Practice for the Repair of Rotating Electrical Apparatus This is a must-have guide to the repair of rotating electrical machines. Its purpose is to establish recommended practices in each step of the rotating electrical apparatus rewinding and rebuilding processes.
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Revised May 2024 The EASA Technical Manual is the association's definitive and most complete publication. It's available FREE to members in an online format. Members can also download PDFs of the entire manual or individual sections.
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