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Gene Vogel EASA Pump & Vibration Specialist
As with most other machines commonly repaired in EASA service centers, dynamic balancing on pump impellers is an important concern. Excessive imbalance imparts forces on bearings, reducing their lives and subjecting machine mountings to vibratory energy that deteriorates foundations.
Pump rotors are quite different than more familiar electric motor rotors from a dynamic balance perspective. The mass of an electric motor rotor is between the bearings, and the rotors are longer than their diameters. Many pump impellers are mounted in an overhung configuration, and the impellers will likely be narrower than their diameters. Narrow components may require special rules for allocating allowable residual imbalance (per ISO 21940-11), and special balancing techniques may be needed for efficient balancing in the balancing machine.
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On occasion, service centers are asked to balance fan blades that are designed for an overhung mounting. The fan blade may be received mounted on the shaft, or without any shaft. The decision has to be made about how to mount the rotor in the balancing machine. One solution is to fabricate a mandrel to balance the fan blade between the machine pedestals. The other alternative is to mount the fan blade on the end of the shaft in an overhung configuration, with the fan blade outboard of both balancing machine pedestals. This would be the more expedient method if the fan blade is already mounted on the shaft in the overhung configuration. How the fan blade is mounted doesn’t change the balance, as long as the fit to the shaft doesn’t change. So the question is, “Which is easiest?” Often it is easiest to mount the rotor in the overhung configuration, but balancing in that configuration presents some challenges. Those challenges are addressed here.
This 40-page booklet provides great advice for obtaining the longest, most efficient and cost-effective operation from general and definite purpose electric motors.
This booklet covers topics such as:
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The Effect of Repair/Rewinding on Premium Efficiency/IE3 Motors Tests prove Premium Efficiency/IE3 Motors can be rewound without degrading efficiency.
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Recommended Practice for the Repair of Rotating Electrical Apparatus This is a must-have guide to the repair of rotating electrical machines. Its purpose is to establish recommended practices in each step of the rotating electrical apparatus rewinding and rebuilding processes.
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Revised May 2024 The EASA Technical Manual is the association's definitive and most complete publication. It's available FREE to members in an online format. Members can also download PDFs of the entire manual or individual sections.
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