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Mike Howell EASA Technical Support Specialist
As service organizations, we should examine every phase of our projects and the related decisions we make in terms of SQDC (safety, quality, delivery and cost) every time and in that order.
When operational excellence principles have been adopted, organizations typically find that if they properly and intentionally attend to safety, quality and delivery, then cost can more easily be controlled leading to predictable and satisfactory business results.
Often times, the projects that are most difficult to manage properly are the ones that divert from the norm, removing us from our standard business activities. Approximately 48% of EASA service centers report providing at least one type of fieldservice as a standard business activity. These fieldservice activities are primarily vibration analysis, alignment, balancing and thermography.
A less common activity is the on-site stator rewind. Certainly, there are classes of machines (e.g., large generators) that are almost always wound on-site and there are service organizations that specialize in these activities. However, most service centers perform on-site stator rewinds infrequently and even then, many of the personnel required for the scope of work are not the personnel usually involved with fieldservice work. When working on-site and out of our element, how do we ensure the safety of all people affected by our work while delivering a quality product on-time and on-budget?
One way to mitigate risks associated with these types of projects is quality planning.
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This 40-page booklet provides great advice for obtaining the longest, most efficient and cost-effective operation from general and definite purpose electric motors.
This booklet covers topics such as:
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The Effect of Repair/Rewinding on Premium Efficiency/IE3 Motors Tests prove Premium Efficiency/IE3 Motors can be rewound without degrading efficiency.
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Recommended Practice for the Repair of Rotating Electrical Apparatus This is a must-have guide to the repair of rotating electrical machines. Its purpose is to establish recommended practices in each step of the rotating electrical apparatus rewinding and rebuilding processes.
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Revised May 2024 The EASA Technical Manual is the association's definitive and most complete publication. It's available FREE to members in an online format. Members can also download PDFs of the entire manual or individual sections.
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