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EASA Senior Technical Support Specialist
Historically, one emergency repair used for large, low-speed machines (motors as well as generators) was to remove the damaged/failed coils from the circuit. Cutting out a single damaged coil permitted the machine to be quickly returned to service with minimal disruption.
As long as some basic principles are followed, this method can be safely used. It is still popular with operators of large, low-speed synchronous machines. One common application for such machines is hydro power stations. There are many old hydro generators operating with a dozen or more coils bypassed. The underlying goal when cutting out coils is to minimize the negative side effects and keep coil groups intact for future removal.
WARNING: This procedure is not recommended for 2-pole machines. The odds of success are slim.
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This 40-page booklet provides great advice for obtaining the longest, most efficient and cost-effective operation from general and definite purpose electric motors.
This booklet covers topics such as:
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The Effect of Repair/Rewinding on Premium Efficiency/IE3 Motors
Tests prove Premium Efficiency/IE3 Motors can be rewound without degrading efficiency.
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Recommended Practice for the Repair of Rotating Electrical Apparatus
This is a must-have guide to the repair of rotating electrical machines. Its purpose is to establish recommended practices in each step of the rotating electrical apparatus rewinding and rebuilding processes.
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Revised May 2021
The EASA Technical Manual is the association's definitive and most complete publication. It's available FREE to members in an online format. Members can also download PDFs of the entire manual or individual sections.
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