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Webinar Recordings

Seating Carbon Brushes on a DC Machine

  • January 2025
  • Number of views: 240
Video

This video shows the proper procedure for seating carbon brushes in a DC machine.

Testing Interpole Polarity on a DC Machine

  • January 2025
  • Number of views: 318
Video

This video will walk you through how to check the relative polarity of DC machine interpoles and the armature and correct it if necessary using a simple interpole polarity test.

Brush Stagger to Optimize Brush Life Through Current Density

  • January 2025
  • Number of views: 777
Article

When working with DC machines, it’s not uncommon to find a customer who runs different products requiring a range of armature current. Unlike other conductors, where lower current is a good thing, carbon brushes are designed for a narrow range of current density. A unique aspect of carbon brush life is that brushes operating at a much lower current density than they are designed for do not last nearly as long as expected.

Desalineamiento de escobillas para optimizar su Vida útil através de la Densidad de Corriente

  • January 2025
  • Number of views: 460
Article

Al trabajar con máquinas de CC, no es raro encontrar un cliente que fabrica diferentes productos que requieren un rango de corriente de armadura. A diferencia de otros conductores, donde una corriente más baja es algo bueno, las escobillas de carbón están diseñadas con poco margen de densidad de corriente.

Procedures for Refinishing Commutators and Slip Rings in Place

  • September 2023
  • Number of views: 2911
Article

General guidance for performing brush seating or comutator reprofiling in the field.

Procedimientos para rectificar in situ colectores y anillos rozantes

  • September 2023
  • Number of views: 2447
Article

Orientación general para realizar el ajuste del asiento de las escobillas o del conmutador en el campo.

How to Set Brush Neutral on a DC Machine

  • March 2023
  • Number of views: 5615
Video

This video shows how to adjust the brush neutral position of a DC machine to prevent sparking at the brushes at full load.

Turn and Undercut of DC Commutators

  • August 2022
  • Number of views: 3794
FREE for Members of EASA
Webinar recording

This webinar discusses specific procedures to obtain the best possible results when machining & undercutting commutators for DC machines.

DC Machine Inspection Report

  • August 2016
  • Number of views: 17844
Form/Worksheet

A convenient incoming inspection report for basic DC motor conditions and test values.

Flashover: Causes and cures for damage to brushholders, commutators

  • April 2013
  • Number of views: 31038
Article

There are times when a DC motor or generator experiences a catastrophic failure and the customer wants to know why it happened. One type of failure that seems to stimulate lively conversation is when the failure involves dramatic damage to the brushholders and commutator. The term "flashover" describes the appearance of the failure; the very name conveys an accurate mental image of the failure. The questions that arise next are predictable: "What caused this?" and "What can be done to prevent a recurrence?" Or, if the motor was recently repaired: "What did you do to my motor to cause this?!" The purpose of this article is to help you answer those questions.