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ANSI/EASA AR100-2020 cover

ANSI/EASA Standard AR100-2020
ANSI/EASA AR100-2020: Recommended Practice for the Repair of Rotating Electrical Apparatus is a must-have guide to the repair of rotating electrical machines. It establishes recommended practices in each step of the rotating electrical apparatus rewinding and rebuilding processes.

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Questions?

For information about ANSI/EASA AR100 or questions about the work on this standard, contact:

Mike Howell, PE
EASA Technical Support Specialist
+1 314 993 2220
mhowell@easa.com

ANSI Accredited Standards Developer Information

Best AC Rewind Practices

  • February 2021
  • Number of views: 16107
  • Article rating: 4.0
FREE for Members of EASA

This webinar recording shares some of the “best practice” rewind methods used by (and learned from) EASA service centers around the world: connection recognition, best insulating materials, wire choices and tips to save time and effort.

How To Wind Three-Phase Stators (Version 2)

Self-paced, interactive training for stators 600 volts or less

  • February 2017
  • Number of views: 16056
  • Article rating: 4.5

This EASA software is a valuable interactive training tool ideal for training your novice(s) ... and even experienced winders will learn from it. The CD teaches how to wind in a richly detailed, step-by-step approach which includes narrative, animations and video clips, with tests to assess student comprehension. 

Magnetic Wedges

  • February 2019
  • Number of views: 15202
  • Article rating: 5.0

An increasing number of manufacturers are using magnetic wedges in their form-wound machines. When a winder fails to replace magnetic wedges in kind, the winding temperature rise can increase by 20°C, and the magnetizing current can increase by 20% or more.

Working with AC Windings

  • April 2020
  • Number of views: 12577
  • Article rating: 4.0

A special discounted collection of 12 webinar recordings focusing on AC motor windings.

Just $60 for EASA members!

Considerations for random to form winding conversions

  • December 2019
  • Number of views: 11612
  • Article rating: 3.0

With a steady increase in random wound AC motor sizes and the obvious superiority of the form coil winding, one area where we can help improve customers' motor reliability is by redesigning those large random wound motors to accept form coils. Most repairers would agree that machines rated larger than 600 hp (450 kW) should be designed as form coil machines. Likewise, those rated over 2 kV will be much more reliable as form coil machines.

No one wants to rewind a motor using 60 #14 AWG (62- 1.6 mm) wires in hand. With an abundance of niche suppliers of stator laminations, the cost and practicality of converting a random wound motor to form coil are available to nearly all service centers. Replacement laminations can be punched, laser-cut or water-cut, and supplied with very reasonable delivery times.

Common recommendations for stored motors

  • September 2013
  • Number of views: 10881
  • Article rating: 5.0

When an electric motor is expected to be stored for an appreciable time before it is placed into service, certain steps should be taken to ensure that it will be suitable for operation when it is needed. The practical limitation we need to recognize is that much of what we do when putting a motor into long-term storage has to be undone when the same motor is moved into operation. This article addresses common recommendations for stored motors.

Consideraciones para convertir bobinados de alambre redondo a pletina (solera)

  • December 2019
  • Number of views: 9816
  • Article rating: No rating

Con el aumento continuo de los tamaños de los motores CA y la obvia superioridad de los devanados con bobinas preformadas (pletina o solera), un área en la que podemos ayudar a mejorar la confiabilidad de los motores de nuestros clientes es rediseñando estos motores grandes de alambre redondo para que acepten bobinas preformadas. La mayoría de los reparadores estarían de acuerdo en que las máquinas de alambre redondo por arriba de 600 hp (450 kW) deberían rediseñarse con bobinas preformadas. Así mismo, aquellas con tensiones nominales superiores a 2 kV serían más confiables con bobinas de pletina.

Nadie quiere rebobinar un motor con 60 #14 AWG (62- 1.6 mm). Con la abundancia de proveedores especializados en laminaciones de estatores, el costo y la practicidad para convertir motores de alambre redondo a pletina está al alcance de casi todos los centros de servicio. Las laminaciones para reemplazar el núcleo pueden ser troqueladas o cortadas con láser o agua y entregadas en tiempos muy razonables.

Working with odd-turn (unequal-turn) windings

  • July 2018
  • Number of views: 9296
  • Article rating: 4.0

Manufacturers almost always utilize machine-inserted concentric windings for random-wound, three-phase stators when their processes can facilitate it due to lower manufacturing costs. Many service centers can produce concentric windings too, but the most common practice is to utilize the two-layer lap winding. For form-wound stators, the two-layer lap winding is almost always used by manufacturers and service centers alike. The purpose of this article is to provide some tips for working with odd-turn (unequal-turn) windings, or two-layer windings where the total number of turns per slot is an odd number (e.g., 3,5,7,9…n). In such cases, the top and bottom coil sides must have a different number of turns.

Rewind Tips for 2300-volt, Random-Wound Motors

  • October 2001
  • Number of views: 7662
  • Article rating: 5.0

When rewinding a motor, the service center is restricted by the original design. Sometimes, we encounter a motor design we wish had never been developed. The random-wound, 2300-volt motor design falls into that category. The great challenge to the service center is in successfully rewinding this design while maintaining profit.

Concentric to Lap Conversions

  • October 2023
  • Number of views: 6797
  • Article rating: No rating

This article looks at some of the import details for a proper concentric to lap winding conversion. It also shows how using the EASA Technical Manual, EASA's AC Motor Verification & Redesign Software, as well as the EASA AC Redesign manual, can help.

EASA Rewind Study cover

The Effect of Repair/Rewinding on Premium Efficiency/IE3 Motors
Tests prove Premium Efficiency/IE3 Motors can be rewound without degrading efficiency.

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EASA Good Practice Guide

Good Practice Guide to Maintain Motor Efficiency
Based on the 2019 and 2003 Rewind Studies of premium efficiency, energy efficient, IE2 (formerly EF1) and IE3 motors

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